Paper & Film Label Slitting & Rewinding Machine
for Both Self Adhesive Label Stock & Narrow Plastic Film
- Film Accumulation
- Unilux Strobe & Operator View Table
- Razor & Shear Knifes
- Twin Differential Rewinds
- Digital Edge Guide
- Unwind & Splice Tables
- Foot Pedals
- Touch Screen
- Web Gripper
Specification
| Materials | Unsupported film structures & self adhesive label stock |
| Available width | 450mm/650mm |
| Speed | 300 meters per minute |
| Unwind diameter | 800mm / 1000mm |
| Rewind diameter | 600mm |
| Unwind splice table | Standard |
| Unwind tension system | Auto control by load cell |
| Unwind shaft | Cantilever air shaft |
| Unwind tension control | Driven AC vector motor |
| Unwind edge guide | E+L Germany |
| Separate unwind for 1000mm diameter unwind rolls | Optional |
| Nip design | Driven ac vector motor, pneumatically actuated |
| Rewind operator view table | Standard; synchronized strobe |
| Rewind shafts | Twin shaft – bi directional |
| Rewind standard shafts | Quick change air shaft |
| Rewind differential shaft option | Camlock design – width 20 & 25mm |
| Rewind tension system | Auto control by independent load cell for each shaft |
| Rewind tension control | Independent twin driven AC vector motors |
| Lay-on roller for rewind shafts | Standard |
| Web clamps for rewinds | Standard |
| Waste & trim removal | Optional |
| Splice table | Standard |
| Razor Slitting | Standard – 3 knives |
| Shear slitting | Standard – 3 knives - cartridge |
| Smart label counter management system – two systems available | The LC1 smart counter uses advanced technology complemented by advanced inspection algoritdms for precise label count. |
| The LC2 smart counter uses advanced technology for precise label count, multi-lane missing label detection, matrix remains detections and automatic fault positioning/management system. | |
| Flag detection | Optional |
| Missing label sensors | 8 Channel optional |
| Capacitive sensor | Optional |
| Reflective sensor | Optional |
| Vision system for 100% inspection separate stand for vision system installation |
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Webcontrol Machinery Corp. builds the KSI-Pro Combi Paper & Film Label Slitting & Rewinding Machine to handle both unsupported film structures and self-adhesive label stock with equal precision. The machine runs at 300 m/min under 100% inspection across web widths of 450mm and 650mm, and comes standard with 3 razor slitting knives, 3 cartridge-style shear slitting knives, an 800mm/1000mm unwind diameter, a 600mm rewind diameter, and an E+L Germany edge guide. We back this equipment with a track record of more than 3,000 installations in over 80 countries, building every machine to CE (EU) and UL (US) safety standards. Our in-house R&D, electrical, and software teams keep mechanical systems and intelligent controls tightly integrated, and our global agent network with remote troubleshooting keeps support close at hand wherever a line runs.
A: Webcontrol Machinery Corp. equips the KSI-Pro Combi with LC1 and LC2 smart label counting systems, plus an optional 8-channel missing label sensor and an optional vision inspection system that supports 100% checking at 300 m/min. Combined with our advanced integration of mechanical systems and intelligent electrical controls, this gives converters accurate label counting and defect management across web widths of 450mm and 650mm.
A: Webcontrol Machinery Corp. equips the KSI-Pro Combi with a standard configuration of 3 razor slitting knives and 3 cartridge-style shear slitting knives, covering a range of paper and plastic film substrates. An E+L Germany edge guide keeps web tracking consistent, and the machine runs at speeds up to 300 m/min with rewind roll diameters up to 600mm. All of this is backed by our CE (EU) and UL (US) certified build quality.